COAT NOTES

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Let’s Reroof Your House

image001I know you had a 30-year warranty, but—after 15 years—those shingles simply must be replaced. Anyone can call a roofer, but why not take a shot at making your own shingles? But first you need a formulation—the recipe—and I’ve got just the one for you. And while we’re at it, let’s compare shingle manufacturing to metal roofing manufacturing.

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The Doctor Has Called in a Prescription for You

Prescriptive Requirements vs. Performance-Based Testing in the Construction Market

image001Sometimes your doctor writes a prescription for your ailment, and sometimes your doctor wants to run some tests first. The first example is a prescriptive approach (do this and you will be okay), whereas the second example is a performance-based approach to solving your problem (take some meaningful measurements and then determine what to do). The same two options are also used in the metal building industry.

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Coil Coating: Then and Now

image1Announcer: There is nothing wrong with your television set. Do not attempt to adjust the picture. We are controlling transmission. We will control the horizontal. We will control the vertical. We can change the focus to a soft blur or sharpen it to crystal clarity. For the next hour, sit quietly, and we will control all that you see and hear. We repeat: there is nothing wrong with your television set. You are about to participate in a great adventure. Continue reading


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Weathering Devices: Let the Sun Shine Down

imagesAbout 75% of the North American coil coating industry is dedicated to building products. Since the lifetime of these products is measured in decades, as opposed to merely years, the weathering performance of the coatings used for this market is critical. Understanding how coatings perform, therefore, is essential. There are many approaches to studying weathering performance, and one of the more interesting techniques to accelerate the weathering process involves the devices described in these two ASTM standards:

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Exploring the Diversity of Coil Lines

ecoverde-1Manufacturers have long benefitted from the speed, precision, and non-polluting aspects of using coil lines to make prepainted metal panels. However, some manufacturers are unaware that coil lines can perform a variety of functions on metal coils, from reclamation to pretreatment to simply giving them a better-looking finish. Here are four ways manufacturers benefit from using coil lines as an effective first-step operation beyond prepainting. Continue reading


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Prepainted Metal: The Hidden Strength, The Visible Beauty, The Functional Capability: Part Two (of Three)

In Part One, we discussed The Hidden Strength of prepainted metal. It’s easy to take for granted all that lies beneath the surface of prepainted metal: the cleaning and pretreatment of the base metal, the metallic coating, and the continuous process that prepares the metal strip for primer and topcoat, all in one pass through the coil coating line. Here in Part Two, we’ll learn about the only feature that is actually visible in a prepainted part—the topcoat; that is, The Visible Beauty. There is, however, more to it than meets the eye. Continue reading


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Prepainted Metal: The Hidden Strength, The Visible Beauty, The Functional Capability

 

Part One (of Three)

Skyscraper in BeijingWhen you look at a piece of prepainted metal, what do you see? Certainly a colorful article that may or may not have some shape to it. Often the metal is fabricated with “ribs” to add structural strength to the panel, or it may be flat, as is the case with a metal composite material (MCM) panel. The surface of the prepainted article might be a smooth, homogeneous surface, or it may have a wood-grained pattern, or it might have a subtle pebbly texture. The color of prepainted metal ranges from whites, grays, and blacks to neutral earth tones to saturated, brilliant colors. Some of the colors have metallic or color-shifting effects. But this layer of color is only what you actually see. What you don’t see is all that is under the surface. Continue reading