In NCCA Tool Kit # 26, “Factors Influencing the Long-Term Performance of Prepainted Metal Building,” an emphasis was justifiably placed on the selection of materials. That selection process starts with a substrate that must provide the corrosion-resistant properties for the environment in which the prepainted product will be used, probably for decades. Whether the specifier is considering steel or aluminum, the mechanical properties of the material are of paramount importance. After all, all prepainted metal is post-formed, so the substrate, as well as the paint system, must be able to withstand the rigors of the fabrication process. With a steel substrate, it’s the thickness of the metallic coating layer; with hot-dipped galvanized steel, it’s the zinc; and with Galvalume®, it’s the Zn-Al metallic blend that needs to have an adequate thickness to provide the necessary lifetime and level sacrificial of galvanic properties. There are many parameters to consider. Continue reading
The National Coil Coating Association Technology Committee has been investigating color measurement, color difference, and how best to establish meaningful color tolerances. “Color” is a small word, but one with lots of tentacles. You see a blue car, you call it a blue car. The person you’re walking down the street with also describes this same car as blue. So you both call it “blue.” What’s the big deal? Seeing a “blue” car as it travels down the street is one thing. Putting two metal panels next to each other and comparing their colors closely and carefully is quite another thing. It’s all a matter of perspective. Continue reading
Whatever happened to UV-EB (ultraviolet-electron beam) cured coatings technology? The simple answer is, “Still there. Doing just fine.” For the coil coating industry, the answer is even simpler: Never left the starting block, even though a great deal of effort went into the development of UV-EB coating technology suitable for the coil-coated building products industry. I’ll get to those developments in a bit, but first, a little history.
These days, it’s not uncommon to hear businesses from nearly every industry discuss “sustainability” or plans for a more sustainable future. As the term becomes more ubiquitous in today’s business planning, its definition can be somewhat vague. For our purposes, sustainability refers to a company’s efforts in reducing its environmental impact through the use of more environmentally-friendly building materials and less consumption of natural resources. While the coating industry works diligently in manufacturing products that adhere to high standards for sustainability, there are several ways to be more sustainable and environmentally conscious.
1. Reduce the use of volatile organic compounds.
For a long time, volatile organic compounds, or VOCs, played a large role in the coating industry because they contain properties that assist in applying coatings to a surface. Continue reading
Year after year, the coated metal industry continues to innovate and inspire designers and architects with new aesthetical and color options that have reshaped consumer expectations. More than ever, buildings have the ability to stand out, while reaping the durability and environmental benefits of using prepainted metal. Here are just a few of the latest trends in coated metal that define why there’s never been a more exciting time in the industry.
1. Textured Products
Textured, painted metal products were introduced in the 1980s to expand the visual, durability and eco-friendly possibilities of incorporating these products into commercial and residential applications. Continue reading
Over the past few years, we have seen a significant increase in the use of metal roofs in the residential sector. In fact, the Metal Roofing Alliance estimates that more than 750,000 U.S. homeowners chose a metal roof to protect their families in 2015. According to their survey, the Metal Roofing Alliance identified eight reasons homeowners are making the switch to metal roofs. Here is a breakdown of the four most popular reasons people are using metal roofs to protect their homes.
1. Metal roofs have longevity.
Depending on the material, metal roofs can last anywhere between 40 and 70 years. That’s a significant increase when compared to the life expectancy of a traditional asphalt roof, which may only last between 12 and 20 years.
2. Metal roofs are durable and offer strong protection. Continue reading
NCCA Technical Director David Cocuzzi is scheduled to present a paper and conduct a 1.5-hour seminar on prepainted metal at the Galvanizing and Coil Coating Conference to be held September 12-13, 2017, in Abu Dhabi.
This area of the Middle East (Saudi Arabia, UAE, etc.) has experienced a surge in development over the last few decades. It’s easy to assume that oil revenue explains it all, and we know that a lot of money is being spent to build towers and islands, so why bother talking about coil coating? As these economies develop, each country has to grapple with their own unique set of conditions, not the least of which is that they cannot depend on an endless supply of oil. Each country must look to branch out into other areas of business that make the most sense for their economy while also studying what other global economies are doing. Continue reading